100 TPD Non-Membrane MBBR Wastewater Treatment Plant for Metal Processing Wastewater — Indonesia Case Study

PROJECTUM PERCURRENDO

Când metalele grele, COD-ul ridicat și sarcinile variabile sosesc simultan

O uzină de prelucrare a metalelor din Indonezia ne-a contactat cu o problemă de apă uzată care nu putea fi rezolvată printr-o singură etapă de tratare.

Efluentul lor nu era pur și simplu „COD ridicat” sau „conținut ridicat de metale” — ci ambele, simultan:

Metale grele în concentrație ridicată

• din liniile de galvanizare și tratament de suprafață, necesitând eliminare sigură pentru a îndeplini cerințele de evacuare

COD extrem de ridicat

• din poluanți organici și produse chimice utilizate în proces

Oleum et grasa

• translata ex machinatione et lavatione partium

Solida suspensa

• quae volumen fangorum auxerunt et tractationem biologicam impedierunt

Fluctuationes fluxus et concentrationum pollutantium

• causatae a programmatione productionis per partes

Maxime autem, duae realitates operationales totum breviarium conceptionis formaverunt:

Systema ita fidele esse debuit, ut continuas aquas sordidas electroplationis et productionis automotive tractaret.

Nostra Solutio: Processus MBBR sine membrana, ad onera subita constructus

Tractationem biologicam compactam, sine membrana, concepimus, quae combinat sedimentatio physica, hydrolysis-acidificatio, denitrificatio anoxica et tractatio aerobica MBBR — configuratio electa specialiter quia tolerat oneribus variabilibus, requirit multo minus curam quam systema membranaceum, et tenet consumptionem chemicorum et energiae sub controllo.

Quid singulae unitates in hoc proiecto faciunt

1. Fidelis sub oneribus fluctuantibus Vectores biofilm mantinent biomassa activa in vase etiam cum fluxus et concentratio pollutiorum variant. Contra systemata solummodo crescendi suspensi, processus non facile eicitur per onus subitum — quod est criticum pro productione electroplationis per partes.

2. Simplex ad operandum et curandum Tractatio constat ex tankis durabilibus et paucis mechanis. Operatoribus permittitur eam regere per inspectiones regulares, non per supervisionem continuam a peritis.

3. Efficiens in consumptione chemicorum et energiae Hydrolysis-acidification improves biodegradability biologically instead of through heavy chemical dosing, which reduces both reagent cost and the resulting sludge volume.

4. Manageable hazardous sludge By combining solids settling with biological treatment and minimizing chemical-assisted precipitation, the plant produces a manageable sludge volume that can be dewatered and handled by the client's existing waste contractor.

Treated effluent sample from the 100 TPD MBBR industrial wastewater treatment system:

Treated effluent after MBBR biological treatment.

Manufacturing: Built in Our Own Workshop

Every tank and major component in this project was fabricated, fit-checked and pressure-tested in our own manufacturing facility in Qingdao before shipment. Prefabricated modular construction allowed the plant to be assembled on site quickly, with minimal welding and civil work at the client's location.

Fabrication of MBBR wastewater treatment tanks in our manufacturing workshop in Qingdao, China

Sedimentation and hydrolysis-acidification tanks under fabrication in our workshop.

Finished MBBR and denitrification tanks completed and inspected before export shipment.

Export Packing & Delivery

Loading the 100 TPD MBBR wastewater treatment equipment into containers for shipment to Indonesia

Installation and commissioning support on site.

Quaeris solutionem similem?

If your factory faces the same combination — heavy metals, high COD, oil & grease and fluctuating flow — and you would prefer a treatment system that is reliable, simple to operate and free of membrane maintenance , we can prepare a design proposal and quotation for your specific water quality data.

Mitte nobis tuum reportum de analysi aquae sordidae (COD / metalla / SS / oleum et pinguedo / fluxus per diem) et nos tibi remittimus schemata processus et configurationem instrumentorum.